Gericke Unveils Advanced Double Shaft Reactor for High-Performance Industrial Applications
This cutting-edge reactor is designed for a variety of high-performance industrial applications, including the impregnation of activated carbon used in high-performance filters. It showcases Gericke’s commitment to advancing industrial processing technology.
The double shaft reactor is engineered to handle complex processes involving solids, liquids, and gas phases. The most intricate multi-step process, which includes several heating and cooling stages, spans approximately 24 hours. This duration underscores the necessity for gentle mixing, even for robust materials like carbon.
While achieving 400°C in a stainless steel machine might seem straightforward, the true challenge lies in the details. One significant hurdle is managing the thermal expansion of materials due to the dual shafts, which must be meticulously calculated. Additionally, a comprehensive thermodynamic model of the mixer is essential to accurately size all inlets and insulation for both heating and cooling cycles.
Beyond high temperatures, the reactor must also accommodate pressure and vacuum swings, which significantly influence reaction kinetics. Releasing a vacuum can enhance various processes by facilitating the transport of agents into the material’s pores. This capability highlights the reactor’s sophisticated design and adaptability.
By precisely adjusting temperature and pressure conditions, Gericke has transformed a standard stainless steel machine into an intelligent reactor. This innovation not only meets the demands of high-performance filter production but also sets a new standard in the industry.